• Skip to main content

Spiros

Spiros on LinkedIn
Spiros on Facebook
A part of your product. A partner in your success.

A Part of your Product. A Partner in your Success.

  • Springs
    • Torsion
    • Compression
    • Extension
    • Micro
    • Rings
  • Wire Forms
  • Medical
    • Capabilities Overview
    • Certifications
    • Springs for Reinforced Cannula
    • Medical Wire Forms
  • Firearms
  • Prototyping
  • Packaging
    • Packaging & Assembly
    • Specialty Packaging Options
  • Case Studies
    • Wire Form
    • Extension Spring
    • Compression Spring
    • Spiros Goes for Gold
  • Quality
    • Quality Springs and Wire Forms
    • Equipment List
    • Materials
    • Testimonials
  • News
  • About Us
    • Spiros Industries
    • Spring Industry Resources
  • Contact
    • Contact Spiros Industries
    • Spiros Key Contacts
    • Available Positions
    • Request for Quote
    • Terms and Conditions of Sale

Case Study: Custom Wire Form

When a major domestic motorcycle manufacturer wanted to eliminate a rattling headlight assembly they turned to Spiros Industries for a custom wire form solution. Having worked with Spiros before, they knew the problem-solving capacity that Spiros offers is second to none.

After a client review of the current application, options were discussed and the mating parts were taken back to Spiros for review with all involved and some brainstorming. A small group of possible solution samples was produced to find the exact custom wire form that could satisfy the customer’s objective.

When Spiros was confident they had found a suitable solution, a set of samples were manufactured and delivered to the customers engineering facility. Completed units were then sent to the factory for an assembly review and product testing. After minor tweaking, the customer changed the assembly prints to match the Spiros design and placed orders to meet their needs. This newly designed part can be run at 420 pieces per hour and has remedied the rattling problem.

At Spiros, problem-solving is simply part of being a value-added supplier.

View the PDF Wire Form Case Study

Custom Wire Form Before Modifcation

Before

Custom Wire Form After Modification

After

  • Compression Springs
  • Extension Springs
  • Firearms Springs
  • Micro Springs
  • Custom Torsion Springs
  • Custom Wire Forming
  • Medical Wire Forms
  • Rings
  • Prototyping
  • Materials List
  • Testimonials
  • Medical Certifications
  • Employment
  • Request for Quote
  • Contact
  • Privacy Policy
  • Terms and Conditions of Sale

© 2025 Spiros Industries. All rights reserved.